Automatic Wire Ferrule
Crimping Machine
Designed for the fast, accurate, and standardized application of insulated wire ferrules, the automatic wire ferrule crimping machine combines automatic wire stripping, ferrule detection, and four-indent crimping functions in a single compact system.
Stripping, ferrule insertion, and crimping in one system
The wire ferrule crimping machine applies insulated ferrules quickly and consistently, reducing manual labor while minimizing operator-dependent production variations.
Controlled through a human-machine interface, the system combines electronic and pneumatic control, ferrule detection, automatic triggering, and four-indent crimping to ensure fast and reliable production.
HMI-Controlled Operation
Operating parameters can be easily monitored and adjusted through the touch-screen human-machine interface.
Manual & Automatic Modes
Supports both manual operation and automatic triggering to suit different production requirements.
Automatic Wire Stripping
The electronically controlled stripping system prepares the wire for ferrule application with high precision.
Four-Indent Crimping
The square crimp profile provides balanced and secure ferrule compression for reliable electrical connections.
Ferrule Presence Detection
Prevents machine operation when no ferrule is detected, reducing production errors.
Safety Cover Monitoring
Prevents operation while the right safety cover is open, enhancing operator safety.
High-volume and standardized wire preparation
The automatic wire ferrule crimping machine is ideal for electrical, automation, and control panel manufacturing where wire ends must be prepared quickly and consistently.
Electrical Panel Manufacturing
Wire Harness Production
Industrial Automation
Machinery Manufacturing
Electrical Equipment Production
Automotive Supply Industry
High-Volume Wire Processing
Industrial Production Lines
Machine operation and production details
Review the machine's control system, production capacity, ferrule compatibility, and safety features in the table below.
Automatic Wire Ferrule Crimping Machine Specifications
Automatic wire stripping and ferrule crimping system| Specification | Description |
|---|---|
| Control System | Human-Machine Interface (HMI), electronic control, and pneumatic control |
| Operating Mode | Manual operation and automatic triggering |
| Wire Size | BVR wire, 0.5 – 4 mm² |
| Stripping Length | 12 mm |
| Ferrule Size | Insulated ferrules; maximum ferrule length 7.5 mm, maximum conductor length 10 mm |
| Crimping Type | Four-indent crimp with square crimp profile |
| Changeover Method | Manual replacement of related parts and adjustment of the vibration bowl |
| Control Functions | Electronic stripping length control, stripping depth adjustment, and ferrule presence detection |
| Productivity | Approximately 2.5 seconds per piece |
| Safety Functions | Prevents operation when no ferrule is present or when the right safety cover is open |
| Power Supply | AC 220 V / 50 Hz, 10 A |
Ferrule and wire compatibility should be confirmed according to the selected ferrule size before production. Please contact our sales team for technical configuration, optional features, and the latest quotation information.
Let us help you choose the right wire ferrule crimping machine for your production process.
Contact our expert team for information about wire sizes, ferrule compatibility, production capacity, technical configuration, and the latest quotation details.